Holograms in roll form with automatic application are specialized security and branding solutions designed for high-volume production environments where manual application is impractical. These holograms are typically supplied on spools with a precise gap (e.g., 2.5–3 mm) between each hologram, allowing compatibility with automatic dispensing machines for efficient, high-speed application. They are widely used for anti-counterfeiting, brand protection, and aesthetic enhancement across industries like packaging, pharmaceuticals, electronics, and currency.
Key Features:
Material and Thickness: Made from materials like metalized polyester, BOPP, PVC, or aluminum foil, with common thicknesses of 24 or 36 microns. Some can be as thick as 50 microns for added durability.
Types: Available as tamper-evident (e.g., leaving “VOID“ or checkerboard patterns when removed) or non-tamper-evident. They can include features like sequential laser numbering, QR codes, or hidden text for added security.
Shapes and Colors: Offered in various shapes (square, rectangular, round, oval, or custom) and colors (silver, gold, red, blue, green, etc.) to enhance visual appeal and brand identity.
Application: Designed for automatic applicators, such as those from Kiran Holographics or Worldpack Automation, which can label up to 300 units per minute. They can also be applied manually if needed.
Security Features: Incorporate advanced technologies like 2D/3D holography, dot-matrix patterns, micron text, or registered printing to prevent duplication and enhance authenticity.
Customization: Can include logos, serial numbers, or barcodes printed via thermal printers (e.g., Zebra, Intermec). Custom designs are available to meet specific branding or security needs.
Automatic Application Systems:
Machines: Automatic hologram applicators, like those from Kiran Holographics, Worldpack Automation, or Radus (SV360 HP), use PLC-based controls and sensors for precise label placement. They support high-speed labeling (up to 300 labels/min) on various substrates, including bottles, cartons, and documents.
Features: Include user-friendly interfaces, adjustable guides, and options for batch printing or integration with existing packaging lines. Some models support sheet-fed or continuous forms, with capabilities for die-cutting and waste collection.
Compatibility: Suitable for flat, contoured, or flexible surfaces (e.g., bottles, packaging films), but not effective on oily, powdery, or silicon-coated surfaces.
