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Hologram Manufacturing Process India
Kiranholographics India equipped with full production lines
Includes Master Origination, Electro forming Tank, Hologram embossing Machine,
Lamination Machine, Coating Machine, Automatic Die Cutting Machine, Hot-stamping
foil transferring Machine etc.
Hologram Manufacturing Process will be in Following Steps:-
1)
Master Plate Formation – Hologram Plate will
developed by master shooting machine which record image on special photoresist glass
by laser while setting laser in different angles.
Holographic Master Plates are of various
kinds – 2D/3D Hologram,Dot-matrix Master with different layers with extra
ordinary features – Gradient dots,Laser readable text,Micro text,Raster
effects,Litho Effects, Multicolor recorded by Laser Beam and Final Hologram
Image will be developed.
2)
Electro forming Tank- It is used to duplicate
hologram printing shim from Silver coating Photoresist. Very small size
hologram will be developed for recombination of Master plate.
6” x 6” master plate will be developed by
Recombination Machine.
3)
Hard Embossing Shim- For Printing Holograms on Polyester
film we need Nickel Master shim for Hard Embossing. Hard embossing plate will
be developed from electronic forming Tank.
4)
Hard Embossing Machine- We clamp Hard embossing
shim on machine for Holographic Embossing ontoPET/OPP to get printed
Holographic printing on metalizsed silver or Golden flim.
5)
Lamination Machine- Lamination machine/coating
machine to coat adhensive onto hologram
embossed metallized film. Th hologram
sticker foil will be lamiated with releasing liner.
6)
Automatic Die-cutting- Die-cutting machine to
cut hologram stickers automatically and sheeting/slitting.
7)
Serial Numbering,QR Code Printing will be last
step by Laser engraving machine and Thermal Printers.
.
List of Hologram Machines
1. 2D/3D Master Shooting System
2D/3D master shooting lab includes Microprocessor-Controlled
Automatic Positioning Platform and controller, Optical Table, He-Cd Laser,
whole set Optics, Silver Coatings and other technology transfer.
2. Dot-matrix Master Shooting System
Whole set of dot-matrix holographic master shooting machines
includes high precision dot-matrix platform, 3 color separation optic head,
platform controller, PC and software, Silvering, He-Cd Laser.
3. Holographic master Recombination Machine
To recombine small master into big master.
Small recombiner can recombine upto size 250mm*250mm.
Big recombiner can recombine upto size 1500mm*650mm.
4. Electronic Forming Machine
Electronic forming machine duplicates nickel operation shim from hologram
mother shim for next process hologram embossing. Then we fix nickel hologram
operation onto embosser's cylinder and emboss hologram image onto metallized
PET film
5. Narrow Hard Web Embosser
Narrow web hard embosser is the machine to emboss hologram image onto base
material such as aluminum metallized PET film, transparent PET film, aluminum
foil,etc. It's very simple manufacturing process with very low cost. Hologram
image is compressed by three cylinder with air pressure without ink.
6. Hologram Lamination
To laminate silicon paper(liner) and hologram film together by adhesive.
Adhesive (usually, solvent based) is same adhesive for normal self-sticker.
7. Hot Melt Adhensive Coating Machine
To coat hot melt adhesive on hot stamping foil.
8. Wide Web Soft Embosser
To emboss transparent hologram film in wide web width up to 1200mm. The base
material can be BOPP, PET and PVC film.
9. Hologram Sticker Automatic Die-cutting Machine
This machine die-cut hologram sticker precisely and fast in roll
format with slitter.